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MELCO CAP DRIVER

Some shapes have to be sectioned by their nature. Thread Feed Tensioning — The final piece of this puzzle lies in proper thread feed tensioning for finished caps: Other methods use double-back tape or spray adhesive directly on the cap frame to hold the backing. While maintaining the cap visor centering and front snugness as described in the previous two steps, you must now perform three basic functions in unison with your right hand:. Fill sectioning — How the fill is constructed can easily create puckering or gathering of fabric. To avoid registration problems, complete free standing elements of a design with all colors before moving on to the next element.

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To avoid distortion to lines or arches of lettering, always do them as the last elements. If hoop definition is not selected properly, melci equipment damage may result.

Baseball Cap Embroidery: Digitizing & Machine Operation Tips

One simple way to minimize this pull is to choose a stitch direction that runs parallel to the narrowest dimension of the fill. Depending upon the construction elements found in a particular design, these elements may not be suitable for a suspended, arched cap frame.

While holding the cap frame strap down around the sweat band, release the rear of the cap with your left hand and attach the strap latch wire over the hook on the support.

Other methods use double-back tape or spray adhesive directly on the cap frame to hold the backing. Remember to meco for more layers of material when sewing on a cap front. Machine Operation Tips For Hat Embroidery There are several things the machine operator can do to improve the run-ability of caps: A design that was digitized for a left chest application, may or may not be applicable for a finished cap application.

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This means more stitch depth and thus a little more feed than sewing a left chest application. It usually clamps to the edge of a work table and should be ergonomically mounted at a height that accommodates our forearms at a horizontal orientation.

Even though cap frames were designed to run embroidery on a horizontal plane that theoretically spans degrees of cap frame rotation, the actual sewing field may be limited.

Depending upon the construction elements found in a particular design, these elements may not be suitable for a suspended, arched cap frame.

Read more about Frank Gawronski.

Do this as you lift on the latch lever to unlock the latch and remove the wire from the hook. Structured caps are constructed using a fused mrlco such as Buchram or Pelon attached to the back of the front panel to stiffen the material. Insert the cap visor into the slot in the cap frame strap as you swing the strap over the front of the cap.

Conventional Cap Frame

Unstructured caps have no backing materials used to stiffen the front of the cap. Fill sectioning — How the fill is constructed can easily create puckering or gathering of fabric. Cap embroidery presents unique challenges to many embroiderers. Thread Feed Tensioning — The final piece of this puzzle lies in proper thread feed tensioning for finished caps: Leaving your right hand free to perform the next step, grasp and gather the sweat band with your left hand and pull it downward to snug the front of the cap tightly around the cap frame supports.

Once again, the construction of the individual cap will dictate whether you can comfortably frame that particular style of cap and effectively embroider the side panels on the same run. On machines that use tension knobs, the knobs have to first be properly balanced to get consistent thread tension. The use of a light density, crossed, diagonal underlay will also help to support the top stitches. Baseball hat embroidery presents unique challenges to many embroiderers. Even fine ball points can deflect enough to cause unnecessary needle breaks.

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The only additional material used may be the Polyester tape used to finish the back of the center seam on the cap.

Cap Embroidery with Melco Embroidery Machines | Melco

Use the following step-by-step process for proper hooping with the CCF cap frame to achieve the best quality embroidery. Digitizing Tips for Cap Embroidery A design that was digitized for a left chest application, melcp or may not be applicable for a finished cap application.

Wednesday, October 18, With the strap not latched and still loose around the cap, center the front of the cap to the middle of the cap frame. No two cap brands or styles are the same.

Cap Embroidery with Melco Embroidery Machines

You are here Home. Without proper backing to stabilize the fabric, the stitches will pull and gather or pucker. Sew the front embroidery as you normally would and then run the sides with a different framing system designed by Fast Frames, either the clamping model or mdlco one that uses sticky backing.